2005 Ford Expedition Exhaust Upgrade Parts
20 parts verified to fit your 2005 Ford Expedition for a complete exhaust upgrade. A moderate DIY project — estimated 2-5 hours.
Cat-Back Exhaust
(1)primary
Headers
(6)primary
Victor Reinz
MAHLE Original Ford Expedition 14-05 Exhaust Manifold Set
$35.60
Fel-Pro
Fel-Pro Ford F-150 Exhaust Manifold Gasket Set
$23.78
BBK
BBK Ford 4.6 5.4 2V Exhaust Header Gasket Set
$52.47
BBK
BBK Ford 4.6 3V Exhaust Header Gasket Set
$52.47
BBK
BBK 04-08 Ford F-Series / Expedition 5.4L 1-5/8in Shorty Tuned Length Headers (Silver Ceramic)
$524.79
BBK
BBK 04-08 Ford F-Series / Expedition 5.4L 1-5/8in Shorty Tuned Length Headers (Ti Ceramic)
$472.31
Mufflers
(13)primary
Fel-Pro
Fel-Pro Ford F-150 Exhaust Flange Stud and Nut
$24.27
Magnaflow
MagnaFlow Conv DF 05 Expedition D/S 5.4 OEM
$523.00
Magnaflow
MagnaFlow Conv DF 03-05 Ford Expedition/05-06 Lincoln Navigator 5.4L D/S
$498.00
Magnaflow
MagnaFlow Conv Univ 2.5in Inlet/Outlet Center/Center Round 11in Body L x 5.125in W x 15in Overall L
$202.00
Magnaflow
MagnaFlow Conv DF 05 Expedition P/S 5.4L OEM
$1117.00
Magnaflow
MagnaFlow Conv Univ 2.5inch Honda
$188.00
Magnaflow
MagnaFlow Conv DF 03-05 Ford Expedition/05-06 Lincoln Navigator 5.4L P/S
$894.00
Magnaflow
MagnaFlow Conv Univ 2.25inch Honda
$188.00
Exhaust Upgrade for Other Ford Expedition Years
Other Jobs for Your 2005 Ford Expedition
Frequently Asked Questions
What parts do I need for a exhaust upgrade on my 2005 Ford Expedition?
A complete exhaust upgrade on the 2005 Ford Expedition typically requires cat-back exhaust, headers, mufflers. All parts shown on this page are verified to fit your specific vehicle.
How long does a exhaust upgrade take on a 2005 Ford Expedition?
A exhaust upgrade typically takes 2-5 hours and is rated as moderate difficulty. Actual time may vary depending on your experience and the specific parts being replaced.
Can I do a exhaust upgrade myself?
A exhaust upgrade is a moderate DIY project. If you have some mechanical experience and the right tools, you can handle it. Otherwise, consider having a professional do the work.
Are these parts guaranteed to fit my 2005 Ford Expedition?
Yes, all parts on this page are verified to fit the 2005 Ford Expedition using VCDB fitment data from manufacturers. Our fitment information is cross-referenced with industry-standard vehicle databases to ensure accuracy.
What brands make exhaust upgrade parts for the 2005 Ford Expedition?
We carry exhaust upgrade parts from trusted brands including Gibson, Victor Reinz, Fel-Pro, BBK, and Magnaflow. Filter by brand to find your preferred manufacturer.
How much does a exhaust upgrade cost for a 2005 Ford Expedition?
The cost of a exhaust upgrade for the 2005 Ford Expedition depends on the parts and brands you choose. Browse the parts on this page to see current pricing. Doing the work yourself saves significantly on labor costs.