2009 Ford Expedition Exhaust Upgrade Parts
26 parts listed for your 2009 Ford Expedition for a complete exhaust upgrade. Choose your trim on product pages to confirm exact fit. A moderate DIY project - estimated 2-5 hours.
Cat-Back Exhaust
(4)primary
Gibson
Part # 619903
Gibson 07-10 Ford Expedition Eddie Bauer 5.4L 3in Cat-Back Single Exhaust - Stainless
$642.68

Gibson
Part # 619902
Gibson 07-14 Ford Expedition EL XLT 5.4L 3in Cat-Back Single Exhaust - Stainless
$642.68

Gibson
Part # 619903B
Gibson 2007 Ford Expedition Eddie Bauer 5.4L 3in Cat-Back Single Exhaust - Black Elite
$661.96

Gibson
Part # 619902B
Gibson 2007 Ford Expedition EL Eddie Bauer 5.4L 3in Cat-Back Single Exhaust - Black Elite
$661.96
Headers
(7)primaryaFe
Part # 48-43032
aFe Twisted Steel 409SS Shorty Header 04-10 Ford F-150 V8-5.4L
$925.95

BBK
Part # 1403
BBK Ford 4.6 3V Exhaust Header Gasket Set
$52.47

BBK
Part # 1401
BBK Ford 4.6 5.4 2V Exhaust Header Gasket Set
$52.47

Fel-Pro
Part # MS97406
Fel-Pro Ford F-150 Exhaust Manifold Gasket Set
$20.40

Gibson
Part # GP218S-C
Gibson 04-10 Ford F-150 FX4 5.4L 1-5/8in 16 Gauge Performance Header - Ceramic Coated
$861.53

Gibson
Part # GP218S
Gibson 04-10 Ford F-150 FX4 5.4L 1-5/8in 16 Gauge Performance Header - Stainless
$720.32

Victor Reinz
Part # MS19261
MAHLE Original Ford Expedition 14-05 Exhaust Manifold Set
$44.72
Mufflers
(15)primary

Cometic Gasket
Part # C5852-030
Cometic Ford 4.6L/5.4L-3 Valve Head .030 inch MLS Exhaust Gasket (Pair)
$48.92


AP Exhaust
Part # 7560
Exhaust Muffler Assembly
$99.85


AP Exhaust
Part # 50007
Exhaust Muffler Assembly
$112.44

Fel-Pro
Part # ES75105
Fel-Pro Ford F-150 Exhaust Flange Stud and Nut
$25.52

Fel-Pro
Part # ES75118
Fel-Pro Ford F-150 Exhaust Manifold Hardware Kit
$30.84

Kooks Headers
Part # 13503200
Kooks 09-10 Ford F-150/ Ford Raptor 5.4L 3V 2 1/2in x 2 1/2in OEM Cat Y Pipe Kooks HDR Req
$2008.04

Magnaflow
Part # 5551418
Magnaflow 09-10 Ford F-150 5.4L Direct Fit Converter
$1793.00

Magnaflow
Part # 5551419
Magnaflow 09-10 Ford F-150 5.4L Direct Fit Converter
$1488.00
Exhaust Upgrade for Other Ford Expedition Years
Other Jobs for Your 2009 Ford Expedition
Frequently Asked Questions
What parts do I need for a exhaust upgrade on my 2009 Ford Expedition?
A complete exhaust upgrade on the 2009 Ford Expedition typically requires cat-back exhaust, headers, mufflers. This page groups parts commonly associated with that year, make, and model; confirm your trim on product pages for exact fit.
How long does a exhaust upgrade take on a 2009 Ford Expedition?
A exhaust upgrade typically takes 2-5 hours and is rated as moderate difficulty. Actual time may vary depending on your experience and the specific parts being replaced.
Can I do a exhaust upgrade myself?
A exhaust upgrade is a moderate DIY project. If you have some mechanical experience and the right tools, you can handle it. Otherwise, consider having a professional do the work.
Are these parts guaranteed to fit my 2009 Ford Expedition?
These parts are listed for the 2009 Ford Expedition using manufacturer fitment data. Some products fit every trim, while others require trim confirmation. Use your trim in My Garage or the product page fitment checker to confirm exact fit.
What brands make exhaust upgrade parts for the 2009 Ford Expedition?
We carry exhaust upgrade parts from trusted brands including Gibson, aFe, BBK, Fel-Pro, and Victor Reinz. Filter by brand to find your preferred manufacturer.
How much does a exhaust upgrade cost for a 2009 Ford Expedition?
The cost of a exhaust upgrade for the 2009 Ford Expedition depends on the parts and brands you choose. Browse the parts on this page to see current pricing. Doing the work yourself saves significantly on labor costs.
