Is this EGR cooler a direct replacement for the factory part?

Yes, this aFe EGR cooler is designed as a direct replacement for the factory EGR cooler on 2004-2007 Ford 6.0L Powerstroke trucks and 2004-2005 Ford Excursions with the same engine. It fits in place of the original without modifications.

Do I need to purchase any additional items for installation?

Yes, aFe recommends purchasing a complete gasket kit for proper installation of the EGR cooler. This kit includes all the necessary gaskets and seals required for the removal and replacement of the EGR cooler. The gasket kit is sold separately.

Is this EGR cooler CARB-approved?

No, this aFe EGR cooler is not CARB-approved. It cannot be sold or installed on vehicles registered in California.

aFe Bladerunner EGR Cooler Square 04-07 Ford Diesel Trucks V8 6.0L (td)

1 / 8

aFe

aFe Bladerunner EGR Cooler Square 04-07 Ford Diesel Trucks V8 6.0L (td)

Name: aFe Bladerunner EGR Cooler Square 04-07 Ford Diesel Trucks V8 6.0L (td)
Brand: aFe
Price: 451.01 USD
Availability: InStock

$451.01

Direct replacement EGR cooler for 2004-2007 Ford 6.0L Powerstroke diesels. Well-built and TIG welded.

Key Features

Stainless steel construction — resists corrosion
TIG welded — strong, reliable seams
Thicker tube walls — resists clogging and extends service life
Direct replacement — fits right in place of the factory EGR cooler

⚠️ CA WARNING: This product can expose you to chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Learn more

Fits these vehicles

Ford Excursion 2004-2005
Ford F-250 Super Duty 2004-2007
Ford F-350 Super Duty 2004-2007

Need Help?

631-982-0042

Fast Shipping

Nationwide delivery

Secure Checkout

Safe & protected

Since 1957

Family-owned

Product Details

No Core Charge! No Core Exchange!: aFe Power is proud to introduce the square body direct replacement EGR Cooler for 2004-2007 V8-6.0L (td) Ford Power Stroke trucks. This EGR Cooler is a 100% new unit, not remanufactured. The cooler utilizes a thicker wall to extend life and resist failure. The unit is TIG welded and pressure tested at the factory. aFe simplifies the buying experience by not requiring a core charge nor a core exchange fee. New Construction: aFe EGR coolers are constructed from new stainless steel components. All connections are welded not brazed, for reliability. Direct-Flow Design: Thicker wall tubes resist clogging, resulting in extended life of the cooler. The heat exchanger tube wall thickness is more than twice as thick as the OE unit. Gasket Kit: The complete gasket kit includes all required components for the removal and replacement of the EGR cooler, Sold Separately. Also Fits: Ford Excursion 04-05 V8-6.0L (td). Emissions Disclaimer: This product does not require a CARB EO#.