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Est. 1957
do88

do88 02-09 SAAB 9-5 2.0T/2.3T/Aero (B205/B235) Automatic BigPack Intercooler Kit w/Blue Hoses

$1035.43

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do88 02-09 SAAB 9-5 2.0T/2.3T/Aero (B205/B235) Automatic BigPack Intercooler Kit w/Blue Hoses

Key Features

  • Fits 2002-2009 SAAB 9-5 2.0T, 2.3T, and Aero models with automatic transmissions (engine codes B205 and B235).
  • Features a significantly larger intercooler core for improved cooling efficiency compared to the stock unit.
  • Includes custom-designed, reinforced blue silicone hoses built to withstand boost pressure.
  • Comes with all necessary mounting hardware for a direct fit installation.
  • Designed to handle higher boost levels and reduce heat soak for more consistent engine performance.
  • Not CARB approved and cannot be shipped to California.
This intercooler kit is designed for 2002-2009 SAAB 9-5 models equipped with 2.0T, 2.3T, or Aero engines (B205/B235) and automatic transmissions. Please verify your vehicle's specific configuration before purchase.
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About this part

Product Details

If you're looking to get the most out of your 2002-2009 SAAB 9-5 with a 2.0T, 2.3T, or Aero engine (B205/B235), especially if you've made other performance upgrades, a larger intercooler is a smart move. This BigPack kit from do88 is designed to replace your factory intercooler with a much more capable unit, helping to keep your engine's air intake temperatures down. Cooler air means denser air, and denser air allows your engine to make more power, particularly under sustained load or after repeated acceleration. This is crucial for maintaining performance, especially if you're pushing your turbocharger harder than stock.

This kit features a substantial, well-built intercooler core that offers significantly more surface area and volume compared to the original. The core itself is constructed with efficient internal fin design to maximize heat dissipation. It comes complete with custom-designed, blue silicone hoses that are reinforced to handle the boost pressure, along with all the necessary mounting hardware for a direct fit installation. The do88 intercooler is engineered to handle higher boost levels and more demanding conditions than the stock unit, making it a solid choice for enthusiasts looking for improved and consistent turbo performance. The increased cooling capacity helps prevent heat soak, which can otherwise lead to reduced engine power and potentially affect long-term reliability under heavy use.

When installing this kit, you'll want to ensure all connections are secure to prevent any boost leaks. The kit is designed to fit the automatic transmission models of the SAAB 9-5. While this kit is a significant upgrade, remember that it's not CARB approved and cannot be shipped to California. For optimal performance and longevity, it's always a good idea to monitor your engine's air-fuel ratios and boost levels after installation, especially if you have other modifications in place.

Specifications

Brand
do88
Manufacturer Part #
BIG-100-B

Frequently Asked Questions

do88 02-09 SAAB 9-5 2.0T/2.3T/Aero (B205/B235) Automatic BigPack Intercooler Kit w/Blue Hoses

$1035.43