do88 81-98 Volvo 740/940 Turbo (76mm Throttle) BigPack Intercooler Kit w/Blue Hoses

This do88 BigPack intercooler kit is built around a 76mm throttle body opening, designed to handle the demands of turbocharged Volvo 740 and 940 models from 1981 through 1998. The core itself is a high-density, multi-row design, measuring 600x300x100mm, which offers a significant increase in surface area and volume compared to the stock intercooler. This larger capacity allows for more efficient cooling of the charge air, which is crucial for maintaining engine performance, especially under boost.

The kit includes custom-made silicone hoses in a distinctive blue color, engineered to fit the specific routing for these Volvo models. These hoses are reinforced to withstand the higher pressures and temperatures associated with a turbocharged engine. The aluminum end tanks are TIG-welded to the core, ensuring a solid and leak-free connection that can handle the rigors of daily driving and spirited use. By reducing the intake air temperature, this intercooler helps the engine produce more consistent power and can prevent heat-related performance degradation.

Installation involves replacing the original intercooler and associated piping. While it's a direct-fit design for the specified Volvo models, some modifications to the mounting points or surrounding components might be necessary depending on the exact vehicle configuration. This kit is a substantial upgrade for anyone looking to improve the cooling efficiency of their turbocharged Volvo, especially if the vehicle has been modified for increased power output. Please note that this kit is not CARB approved and cannot be shipped to California.