Sinister Diesel 03-07 Ford Powerstroke 6.0L Intercooler Charge Pipe Kit w/ Intake Elbow - Gray

If you're looking to get more out of your 2003-2007 Ford 6.0L Powerstroke, especially if you're towing or pushing the engine a bit harder, upgrading the intercooler piping is a smart move. This kit from Sinister Diesel replaces the factory rubber and plastic charge pipes and intake elbow with more durable, free-flowing aluminum components. Better airflow means the engine can breathe easier, which can lead to improved power delivery and help keep exhaust gas temperatures (EGTs) in check, especially under load.

What sets this kit apart is the construction. Sinister Diesel uses 6061 aluminum alloy for the pipes, which are precision bent using CNC mandrel techniques to ensure smooth, consistent bends that don't restrict airflow. The larger diameter compared to stock also helps increase air velocity. For connections, you get heavy-duty 4-ply silicone boots that are rated for up to 400psi, far exceeding what the factory parts can handle, and they're secured with stainless steel spring clamps for a reliable seal. The intake elbow is also included, completing the system for a more efficient path for the charged air.

This kit comes with everything you need to get the job done: the intake elbow, both the hot and cold side charge pipes, four silicone boots, and eight stainless steel spring clamps. The pipes are finished in a polished Sinister Gray powder coat, giving your engine bay a clean, custom look. While this kit is designed for improved performance and durability, please note it is not CARB approved and cannot be shipped to California.