Sinister Diesel 04-07 Ford Powerstroke 6.0L EGR Cooler With Install Kit

The factory EGR cooler on your 6.0L Powerstroke can be a real weak point, often cracking internally and allowing coolant into your intake manifold. This can lead to a blown head gasket or even a hydro-locked engine, resulting in thousands in repair bills. Sinister Diesel has addressed this common failure with an improved EGR cooler designed to fit just like the stock unit but with much greater reliability.

Instead of the narrow, brazed cooling fins found in the original equipment, this Sinister Diesel EGR cooler uses high-flow stainless steel tubing that's fully TIG welded for a strong, dependable connection. This construction not only resists cracking but also helps improve exhaust gas flow. The kit comes complete with everything you need for a straightforward installation: the square-style EGR cooler itself, intake gaskets, an o-ring kit, a water outlet connector hose, and turbo bolts. Because it's designed to match the factory fit, you won't even need to remove the intake manifold, making the job much simpler.

This EGR cooler has been tested and is CARB EO# D-721 certified, meaning it's legal for sale and use in all 50 states. It's also designed to work seamlessly with any performance chip or tuner on the market, and requires no modifications to function with your stock Ford Powerstroke ECM. If you're looking to prevent future headaches or replace a failed unit, this is a solid option for your 2004-2007 6.0L Powerstroke.