2003 Ford Excursion Exhaust Upgrade Parts
69 parts verified to fit your 2003 Ford Excursion for a complete exhaust upgrade. A moderate DIY project — estimated 2-5 hours.
Cat-Back Exhaust
(7)primaryaFe
aFe MACHForce XP Exhausts Cat-Back SS-409 EXH CB Ford Excursion 03-05 V8-6.0L (td)
$784.00

Banks Power
Banks Power 99-04 Ford 6.8L Excursion Stinger System
$746.50

Diamond Eye Performance
Diamond Eye KIT 4in Catback MFLR RPLCMENT PIPE Single AL: 03-06 FORD 6.0L EXCURSION
$409.73

Diamond Eye Performance
Diamond Eye KIT 4in Catback Single AL: 03-06 FORD 6.0L EXCURSION
$483.03

Gibson
Gibson 00-05 Ford Excursion XLT 6.8L 2.25in Cat-Back Dual Sport Exhaust - Stainless
$712.05

Gibson
Gibson 00-05 Ford Excursion XLT 6.8L 3in Cat-Back Single Exhaust - Stainless
$623.97

JBA
JBA 99-05 Ford Excursion 5.4L/6.8L 409SS Pass Side Single Exit Cat-Back Exhaust
$659.40
Headers
(8)primaryaFe
aFe Bladerunner Manifolds Intake MAN INT Ford Diesel Trucks 03-04 V8-6.0L (td)
$425.40

BBK
BBK 99-03 Ford F Series Truck 5.4 Shorty Tuned Length Exhaust Headers - 1-5/8 Silver Ceramic
$524.79

BBK
BBK 99-03 Ford F Series Truck 5.4 Shorty Tuned Length Exhaust Headers - 1-5/8 Titanium Ceramic
$472.31

BBK
BBK Ford 4.6 5.4 2V Exhaust Header Gasket Set
$52.47

BBK
BBK Ford Modular 4.6 5.4 Exhaust Header Bolts 8mm 1.25 x 30mm (16)
$28.33

BD Diesel
BD Diesel 03-07 Ford Power Stroke 6.0L Exhaust Manifold Driver Side
$392.54

BD Diesel
BD Diesel 03-07 Ford Power Stroke 6.0L Exhaust Manifold Passenger Side
$442.14

BD Diesel
BD Diesel Exhaust Manifold Set - Ford 2003-2007 6.0L PowerStroke
$749.25
Mufflers
(8)primary
Banks Power
Banks Power 99-04 Ford 6.8L Excursion Muffler - 3.5in X 3.5in S/S
$299.00

Banks Power
Banks Power Straight Pipe Kit (Replaces Muffler 53800)
$69.00

BD Diesel
BD Diesel UpPipe Kit - Ford 1999.5-2003 7.3L PowerStroke
$499.14

Cometic Gasket
Cometic 94-03 Ford 7.3L Powerstroke .064in AM Exhaust Gaskets
$38.95

Cometic Gasket
Cometic Ford 6.0L/6.4L Power Stroke .040in MLS Exhaust Manifold Gasket Set
$52.56

CORSA Performance
Corsa Dodge Diesel 5.9L Muffler
$532.48


AP Exhaust
Direct Fit Muffler - MSL Maximum
$66.92

Walker Exhaust
EXHAUST MUFFLER ASSEMBLY
$113.67
Exhaust Upgrade for Other Ford Excursion Years
Other Jobs for Your 2003 Ford Excursion
Frequently Asked Questions
What parts do I need for a exhaust upgrade on my 2003 Ford Excursion?
A complete exhaust upgrade on the 2003 Ford Excursion typically requires cat-back exhaust, headers, mufflers. All parts shown on this page are verified to fit your specific vehicle.
How long does a exhaust upgrade take on a 2003 Ford Excursion?
A exhaust upgrade typically takes 2-5 hours and is rated as moderate difficulty. Actual time may vary depending on your experience and the specific parts being replaced.
Can I do a exhaust upgrade myself?
A exhaust upgrade is a moderate DIY project. If you have some mechanical experience and the right tools, you can handle it. Otherwise, consider having a professional do the work.
Are these parts guaranteed to fit my 2003 Ford Excursion?
Yes, all parts on this page are verified to fit the 2003 Ford Excursion using VCDB fitment data from manufacturers. Our fitment information is cross-referenced with industry-standard vehicle databases to ensure accuracy.
What brands make exhaust upgrade parts for the 2003 Ford Excursion?
We carry exhaust upgrade parts from trusted brands including aFe, Banks Power, Diamond Eye Performance, Gibson, and JBA. Filter by brand to find your preferred manufacturer.
How much does a exhaust upgrade cost for a 2003 Ford Excursion?
The cost of a exhaust upgrade for the 2003 Ford Excursion depends on the parts and brands you choose. Browse the parts on this page to see current pricing. Doing the work yourself saves significantly on labor costs.
