2005 Ford Excursion Exhaust Upgrade Parts
54 parts verified to fit your 2005 Ford Excursion for a complete exhaust upgrade. A moderate DIY project — estimated 2-5 hours.
Cat-Back Exhaust
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aFe
aFe MACHForce XP Exhausts Cat-Back SS-409 EXH CB Ford Excursion 03-05 V8-6.0L (td)
$784.00
Diamond Eye Performance
Diamond Eye KIT 4in Catback MFLR RPLCMENT PIPE Single AL: 03-06 FORD 6.0L EXCURSION
$409.73
Diamond Eye Performance
Diamond Eye KIT 4in Catback Single AL: 03-06 FORD 6.0L EXCURSION
$483.03
Gibson
Gibson 00-05 Ford Excursion XLT 6.8L 2.25in Cat-Back Dual Sport Exhaust - Stainless
$712.05
Gibson
Gibson 00-05 Ford Excursion XLT 6.8L 3in Cat-Back Single Exhaust - Stainless
$623.97
JBA
JBA 99-05 Ford Excursion 5.4L/6.8L 409SS Pass Side Single Exit Cat-Back Exhaust
$659.40
Headers
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aFe
aFe Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td)
$767.27
aFe
aFe Bladerunner Manifolds Intake MAN INT Ford Diesel Trucks 05-07 V8-6.0L (td)
$425.40
aFe
aFe EGR Cooler Gasket Kit (for p/n 46-90073 & 46-90076)
$172.61
BBK
BBK Ford 4.6 5.4 2V Exhaust Header Gasket Set
$52.47
BD Diesel
BD Diesel 03-07 Ford Power Stroke 6.0L Exhaust Manifold Driver Side
$392.54
BD Diesel
BD Diesel 03-07 Ford Power Stroke 6.0L Exhaust Manifold Passenger Side
$442.14
BD Diesel
BD Diesel Exhaust Manifold Set - Ford 2003-2007 6.0L PowerStroke
$749.25
Fel-Pro
Fel-Pro Ford F-150 Exhaust Manifold Gasket Set
$15.67
Mufflers
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BD Diesel
BD Diesel UpPipe Kit - Ford 2004.5-2007 6.0L Powerstroke w/EGR Connector
$457.97
Cometic Gasket
Cometic Ford 4.6L/5.4L 3V Head D-Ports .030in MLS Exhaust Gasket Set
$41.24
Cometic Gasket
Cometic Ford 4.6L/5.4L-3 Valve Head .030 inch MLS Exhaust Gasket (Pair)
$41.24
Cometic Gasket
Cometic Ford 6.0L/6.4L Power Stroke .040in MLS Exhaust Manifold Gasket Set
$52.56
AP Exhaust
Direct Fit Muffler - MSL Maximum
$66.92
Walker Exhaust
EXHAUST MUFFLER ASSEMBLY
$113.67
Fel-Pro
Fel-Pro Ford F-150 ES 75107 Exhaust Flange Stud and Nut
$24.41
Fel-Pro
Fel-Pro Ford F-150 Exhaust Flange Stud and Nut
$24.27
Exhaust Upgrade for Other Ford Excursion Years
Other Jobs for Your 2005 Ford Excursion
Frequently Asked Questions
What parts do I need for a exhaust upgrade on my 2005 Ford Excursion?
A complete exhaust upgrade on the 2005 Ford Excursion typically requires cat-back exhaust, headers, mufflers. All parts shown on this page are verified to fit your specific vehicle.
How long does a exhaust upgrade take on a 2005 Ford Excursion?
A exhaust upgrade typically takes 2-5 hours and is rated as moderate difficulty. Actual time may vary depending on your experience and the specific parts being replaced.
Can I do a exhaust upgrade myself?
A exhaust upgrade is a moderate DIY project. If you have some mechanical experience and the right tools, you can handle it. Otherwise, consider having a professional do the work.
Are these parts guaranteed to fit my 2005 Ford Excursion?
Yes, all parts on this page are verified to fit the 2005 Ford Excursion using VCDB fitment data from manufacturers. Our fitment information is cross-referenced with industry-standard vehicle databases to ensure accuracy.
What brands make exhaust upgrade parts for the 2005 Ford Excursion?
We carry exhaust upgrade parts from trusted brands including aFe, Diamond Eye Performance, Gibson, JBA, and BBK. Filter by brand to find your preferred manufacturer.
How much does a exhaust upgrade cost for a 2005 Ford Excursion?
The cost of a exhaust upgrade for the 2005 Ford Excursion depends on the parts and brands you choose. Browse the parts on this page to see current pricing. Doing the work yourself saves significantly on labor costs.