BD Diesel EGR Cooler Replacement - Ford 2003-2004 6.0L PowerStroke w/Round Tube (up to 09/22/2003)

When you're tackling a job on your 2003-2004 Ford F-250 Super Duty with the 6.0L Power Stroke engine, especially one with the round tube style EGR cooler, this replacement unit from BD Diesel is built to last. The original equipment EGR coolers are known to fail because of weak brazed joints, which can let coolant leak into your cylinders. This can lead to a hydrolock condition and serious engine damage. This BD Diesel cooler is designed to prevent that from happening.

What you get here is a heavy-duty replacement that uses TIG welded 304L stainless steel tubes, measuring 0.375 inches in outer diameter with 0.048-inch walls. These are much stronger than the OEM inner cores. BD Diesel also adds water deflectors to help increase coolant flow turbulence, which aids in heat dissipation. This unit is pressure tested to ensure it's ready to go, and it includes the necessary O-ring and threaded insert for installation. It's designed to be a direct replacement and won't require a performance tuner or cause a check engine light.

This EGR cooler is a solid option for your Super Duty, offering improved durability over the stock part. It's pressure tested and comes with the O-ring and threaded insert you'll need to get the job done. BD Diesel backs this cooler with a 5-year limited warranty.